ScottMadden - Management Consultants
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Case Study: Supply Chain Cost Savings Estimation

A major, integrated electric company in the Northeast requested that ScottMadden conduct an independent assessment of current best practices in supply chain organization across leading companies.

Challenge
  • The client was examining alternative approaches to reducing various support service costs. Several internal teams were launched to examine alternatives
  • ScottMadden was retained to support two internal teams focused on supply chain cost savings opportunities. One team examined strategic sourcing cost reduction in non-fuel spend while the other examined inventory cost reduction opportunities
  • The objective was to identify cost reduction opportunities at a sufficient level of detail to enable the results to be immediately actionable upon acceptance by management
Solution
  • Strategic Sourcing: ScottMadden's support to this team included:
    • Spend Analysis: Constructed the most recent 12-month spend profile and examined opportunities for savings
    • Supplier Analysis: Identified and analyzed spend fragmentation across key suppliers
    • Benefits Projections: Identified spend categories with the highest savings opportunities
  • Inventory Optimization: ScottMadden's support to this team included:
    • Best Practice Assessment: Compared the client's current practices to those of leading companies
    • Inventory Performance Assessment: Compared key performance measures
    • Inventory Optimization Estimation: Employed inventory models used to compare the client to "peer group" inventory levels and determine the impact of achieving mean, top quartile and decile performance
Results
  • Identified savings opportunities of $25 million to $30 million per annum based upon analysis of addressable spend as a result of strategic sourcing
  • Identified potential inventory related cost savings of approximately $20 million to $25 million per annum at full inventory carrying cost and from $5 to $6 million per year based upon direct O&M cost savings if median "peer group" inventory levels achieved
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